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Rigid Mailers
Safeguard your shipments with tough, lightweight custom rigid mailers that keep contents flat and pristine. Choose from gloss, matte, or high-gloss UV coatings with sturdy 16 pt. cardstock option. Perfect for mailing photos, prints, documents, or flat promotional materials.
Need other protective packaging? Explore our custom Shipping Boxes for more options that fit your business needs.

Easy to create
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1. Choose your size Pick from three standard sizes to fit everything from small prints to large documents. Each rigid mailer is built tough to protect your materials from creases and bends in transit.
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2. Design your mailer Upload your logo, brand elements, or custom artwork using our intuitive 3D design tool. See your design come to life instantly — front, back, and all around.
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3. Get real-time pricing No need to guess. As you customize, we update the cost right away so you can make design and quantity decisions confidently — before you hit print.




Mailer sizes to choose from
Rigid mailers are available in three versatile sizes:
- 7" x 9"
- 9" x 11.5"
- 10" x 13"
Use the smaller options for compact prints or cards, and go larger for documents, photos, or flat promotional pieces that need extra room and protection.
CREATE YOUR CUSTOM RIGID MAILERS
Material
- A thicker, more rigid option that adds extra strength and durability. Ideal for mailing important documents or photos that need to stay flawless from door to door.
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Classic White (16 pt.)
Custom Rigid Mailer Templates
Make designing easier with our free print-ready templates. Each file includes the correct bleed marks, margins, and dielines to ensure your artwork fits perfectly. Just pick your file type and download the template size you need.
Downloadable dieline template
Dieline template
Download our dieline template below and follow the included instructions to set up your file.





Real reviews from real customers



All custom rigid mailers are produced right here in the USA
