Custom Mailer Box

4.4

Rating

A versatile custom mailer box that's stylish, sturdy and ready to ship directly in the mail. It looks great in any color and works for retail-ready gift boxes, subscription boxes, and e-commerce packaging. Not looking for mailer boxes? You can customize your own Shipping Boxes and Product Boxes, too!

Custom mailer boxes
Production Speed
Already using our dieline template?
Request and download our dieline template to use with your favorite professional editor, like Adobe Illustrator or Photoshop. Don't forget to review our artwork guidelines before submitting your files for printing!
Ready to design your box online?Attention: You are ordering non-printed boxes.

Need a custom size?

1
TINY MINIMUM ORDER, ONE TO BE EXACT!
Custom product box

Get into the big leagues with HDPrint Satin

HDPrint Satin brings the future of low-run packaging to your projects today. Our next-generation printing technology bridges the gap between traditional and modern techniques to provide high-quality prints that can go toe-to-toe with lithographic printing. The result? An affordable alternative to litho that can help your business level the playing field.

  • Budget friendly - Staying within budget doesn’t mean sacrificing quality. HDPrint offers retail-quality printing comparable to traditional, high-cost methods.
  • Consistent quality - HDPrint Satin boasts of a consistent semi-gloss sheen with no tactile difference between printed and unprinted areas, giving you a clean look and uniform feel.
  • Low minimums - Don’t get saddled with unrealistic minimums and exorbitant setup costs of traditional print. We also give you the flexibility of using as much color as your project requires.
START DESIGNING IN HDPRINT

Real reviews from real customers

Easy to create

  • Select your size 1. Select your size Custom sized just for you! Choose the size of your custom mailer boxes to give your product the perfect fit.
  • Make it your own 2. Make it your own Create the perfect mailer boxes by adding your logo, colors, and graphics to stand out from the rest of the crowd.
  • Get a quote instantly 3. Get a quote instantly You're almost ready to order! Pick the number of custom cardboard boxes you need and get pricing in real-time.
CREATE YOUR CUSTOM MAILER BOX
Select your size Make it your own Get a quote instantly
Box Sizes

Size it up

Building the perfect box for your product means choosing the custom size to fit your needs. With the right-sized mailer box, you'll save money on shipping and give every customer an unforgettable unboxing.

CREATE YOUR CUSTOM MAILER BOX
Box Colors

Material options

  • With a gorgeous matte finish, our classic white custom cardboard boxes are our most popular option. It takes well to any color especially bright, vibrant hues.
  • Brown inside and out, our natural kraft cardboard is as eye-catching as it is rugged. It works well with deep colors, giving an unmistakable warm and muted finish to your design.
  • When you're ready to get fancy, Dreamcoat is the obvious choice. It's our premium bright white material with a satin finish. You'll notice a shimmery, satin sheen on printed, high-saturated areas that creates a striking contrast with unprinted areas.
  • Classic white Classic white
  • Kraft Kraft
  • Dreamcoat Dreamcoat™
CREATE YOUR CUSTOM MAILER BOX
Box Colors

Print in all colors

Your design doesn’t have to be limited to just one color. Choose as many colors as your heart desires with full digital CMYK printing and stay under budget.

No setup costs. No limits on color. What more could you ask for?

CREATE YOUR CUSTOM MAILER BOX
Protective dust flaps

Protective dust flaps

Self locking

Self locking

Two sided printing

Two sided printing

Recyclable

Recyclable

Free online proofing

Free online proofing

Fast turnarounds

Fast turnarounds

Digital CMYK printing

Digital CMYK printing

Durable construction

Durable construction

Pumphouse Coffee custom mailer box with logo

Stylish durability

When your product demands protection but also needs to arrive in style, our custom mailer boxes are your best choice. Mailer boxes come in E-Flute, 1/16" or B-Flute 1/8" single-wall corrugated cardboard and can happily ship between 1-30 lbs. We'll automatically select the best thickness for your box size to ensure it's extra sound and sturdy.
Customize Your Packaging

Get inspired

We're here to help. Whether you're designing gift boxes with your logo or need help with your custom mailer box design, there's lots of inspiration to be found for your product packaging.
Custom mailer box with white ink
White corrugated mailer boxes
Corrugated mailer boxes
New employee welcome kits mailer box
Custom printed mailer box on kraft
Custom black subscription mailer box

All custom boxes are produced right here in the USA

Alpacka

Simple sustainability

We care deeply about sustainability and we're constantly innovating to create sustainable packaging for the years to come. That's why all of our corrugated and paper-based materials are sourced right here in North America with the highest recycled content available whenever possible.
Start Designing

Easy to assemble

Custom mailer boxes are shipped flat (to keep shipping costs low!) and assembling your boxes couldn't be easier. Just fold, snap, tuck and close!
SHOW ME HOW

Sample the goods

If you're curious what our boxes look like up close and personal, order a pre-printed Packlane Sample Kit to see our current material and print quality options.
REQUEST A SAMPLE KIT
Follow Packlane on Instagram for ideas and inspiration to make your custom packaging look amazing.
Be ready when it's time to design your custom boxes.
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