Custom Mailer Box


Custom product box

Get into the big leagues with HDPrint Satin

HDPrint Satin brings the future of low-run packaging to your projects today. Our next-generation printing technology bridges the gap between traditional and modern techniques to provide high-quality prints that can go toe-to-toe with lithographic printing. The result? An affordable alternative to litho that can help your business level the playing field.

  • Budget friendly - Staying within budget doesn’t mean sacrificing quality. HDPrint offers retail-quality printing comparable to traditional, high-cost methods.
  • Consistent quality - HDPrint Satin boasts of a consistent semi-gloss sheen with no tactile difference between printed and unprinted areas, giving you a clean look and uniform feel.
  • Low minimums - Don’t get saddled with unrealistic minimums and exorbitant setup costs of traditional print. We also give you the flexibility of using as much color as your project requires.
Box Sizes

Size it up

Building the perfect box for your product means choosing the custom size to fit your needs. With the right-sized mailer box, you'll save money on shipping and give every customer an unforgettable unboxing.

Protective dust flaps

Protective dust flaps

Self locking

Self locking

Two sided printing

Two sided printing

Durable construction

Durable construction

Pumphouse Coffee custom mailer box with logo

Stylish durability

When your product demands protection but also needs to arrive in style, our custom mailer boxes are your best choice. Mailer boxes come in E-Flute, 1/16" or B-Flute 1/8" single-wall corrugated cardboard and can happily ship between 1-30 lbs. We'll automatically select the best thickness for your box size to ensure it's extra sound and sturdy.

Get inspired

We're here to help. Whether you're designing gift boxes with your logo or need help with your custom mailer box design, there's lots of inspiration to be found for your product packaging.
Custom mailer box with white ink
White corrugated mailer boxes
Corrugated mailer boxes
New employee welcome kits mailer box
Custom printed mailer box on kraft
Custom black subscription mailer box

All custom boxes are produced right here in the USA


Simple sustainability

We care deeply about sustainability and we're constantly innovating to create sustainable packaging for the years to come. That's why all of our corrugated and paper-based materials are sourced right here in North America with the highest recycled content available whenever possible.

Easy to assemble

Custom mailer boxes are shipped flat (to keep shipping costs low!) and assembling your boxes couldn't be easier. Just fold, snap, tuck and close!

Sample the goods

If you're curious what our boxes look like up close and personal, order a pre-printed Packlane Sample Kit to see our current material and print quality options.
Follow Packlane on Instagram for ideas and inspiration to make your custom packaging look amazing.
Be ready when it's time to design your custom boxes.